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Custom Aluminum Extrusion Profiles
Custom aluminum extrusion profiles provide a flexible way to create lightweight, corrosion-resistant components with a cross-section designed around your product. They are suitable for equipment frames, architectural trim, enclosures, lighting systems, transportation parts and decorative assemblies.
Materials and Temper Options
Profiles can be produced from 6000-series aluminum alloys, including common 6061 and 6063 options. Temper choices from T3 to T8 can be discussed according to strength, machinability, appearance and forming requirements.
- Material: 6000-series aluminum alloy
- Profile shape: Customized from a drawing or sample
- Length: Cut to the required length
- Color: Standard or custom finish colors
- Secondary processing: Precision cutting, drilling, punching, milling, tapping and CNC machining
- Inspection: Dimensional and visual checks based on the approved drawing
Surface Finishing
Available finishes include anodizing, powder coating, electrophoresis, sandblasting, brushing, polishing and decorative wood-grain effects. The recommended finish depends on the application environment, appearance target and corrosion-resistance requirement.
Custom Profile Examples
Applications
Custom extruded aluminum profiles can be used for machine guards, equipment housings, display frames, furniture components, LED lighting structures, wall and ceiling trim, transport systems, assembly fixtures and other industrial or decorative projects.
From Drawing to Production
- Send a 2D drawing, 3D model or physical sample with the alloy, length, quantity and finish requirements.
- We review the cross-section, wall thickness, tolerances, machining features and surface requirements.
- The extrusion die and first samples are prepared after the design is approved.
- Samples are checked for dimensions, fit and appearance before volume production.
- Profiles are extruded, finished, machined, inspected and packed according to the confirmed specification.
Design and Quality Support
For a stable extrusion process, the design review considers wall-thickness balance, corner radii, tongue ratio, flatness and post-machining allowances. Critical dimensions should be clearly marked on the drawing. Packaging can use protective film, paper, cartons, pallets or wooden cases based on profile length and shipping needs.
Frequently Asked Questions
What information is needed for a quotation?
Please provide the profile drawing, alloy and temper, overall length, order quantity, surface finish, tolerance requirements and any machining details.
Can you manufacture a new cross-section?
Yes. A custom extrusion die can be developed from your approved drawing. Design feedback can be provided before tooling begins.
Which secondary operations are available?
Services can include cutting, drilling, punching, milling, tapping, CNC machining and assembly preparation.
How long does production take?
Lead time depends on tooling, alloy, finish, machining and quantity. A new die and sample commonly require about 7–10 days, while production orders may require about 15–25 days after sample approval.
